Hauler-racks Hauler II Camper Shell Racks Manuale Utente

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ASSEMBLY INSTRUCTIONS FOR HAULER II
UNIVERSAL CAMPER SERIES RACKS
C11U2873-1 shown above
HAULER RACKS, INC. Toll Free: 1-800-843-5445
7109 31
st
Avenue North Phone: 763-546-5620
Minneapolis, MN 55427-2848 Fax: 763-546-0933
Page 1 of 14 WWW.HAULERRACKS.COM
Package Contents:
HARDWARE KIT PARTS
(4) 3/8”-16 x 3” CARRAIGE BOLTS (1) RAIL DRIVER’S SIDE ASSEMBLY
(20) 3/8”-16 x 2” CARRAIGE BOLTS (1) RAIL PASSENGER’S ASSEMBLY
(2) 3/8”-16 x 1-3/4” CARRAIGE BOLTS (1) FRONT RECTANGLULAR CROSSBAR
(12) 3/8”-16 x 1-3/4” HEX BOLTS (1) MIDDLE CROSSBAR WITH ‘T’ AND ‘H’ BRACKETS ASSEMBLY
(4) 3/8”-16 x 1-1/2” HEX BOLTS (1) REAR CROSSBAR WITH ‘T’ BRACKETS ASSEMBLY
(4) 3/8”-16 x 1-1/4” HEX BOLTS (4) LEGS
(4) 3/8” x 1-1/4” LAG BOLTS (4) CAMPER FEET
(46) 3/8”-16 NUTS (4) HD BRACES
(46) 3/8” SPLIT LOCK WASHERS
Before you begin:
Remove all components from the shipping carton.
The rack should be assembled on a padded surface such as carpet to prevent scratching of aluminum surfaces. Remove bands
securing components together.
Read the instructions thoroughly to familiarize yourself with the assembly sequence.
Note that you DO NOT tighten any nuts and bolts until the completed rack is installed on the vehicle unless specified. This allows for
minor adjustments to the rack during the installation process.
Gather the following tools used to assemble and install the rack.
9/16” Sockets or open end wrenches
3/8” Drill bits and drill
Pencil or marker
Tape measure
Center punch and hammer (optional)
Level (optional)
2 Clamps (optional)
Boards (optional)
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Sommario

Pagina 1

ASSEMBLY INSTRUCTIONS FOR HAULER II UNIVERSAL CAMPER SERIES RACKS C11U2873-1 shown above HAULER RACKS, INC.

Pagina 2

8. Install HD braces Remove the 3/8”-16 nuts and 3/8” split lock washers from the floating 3/8” bolts in the legs and crossbar. Loosely attach t

Pagina 3

9. Drill and attach middle crossbar / leg assembly Turn the rack upright and place the rack on the vehicle. The rear legs should be positioned a

Pagina 4

9. (Continued) Drill and attach middle crossbar / leg assembly Mark the location of the square holes in the ribbed middle crossbar end brackets on

Pagina 5

10. Drill and attach rack brackets to truck bed. Ensure legs and rack are square and rack is positioned correctly on the truck bed rails. Mark the

Pagina 6

HAULER RACKS, INC.

Pagina 7

1. Connect front and rear sections Each side rail side contains a front and rear section preassembled for easier assembly. The front and rear se

Pagina 8

1. (Continued) Connect front and rear sections Note the orientation of the other carriage bolts on rail assemblies. For the top round tube, us

Pagina 9 - 3-1/2” 4-5/16” 5-1/8”

2. Install front Crossbar. The front crossbar is the smooth rectangle tube with the round bolt holes in each end. Secure the front cross bar t

Pagina 10

3. Set middle crossbar assembly in place. The middle crossbar assembly is the ribbed rectangle extrusion with a slotted bottom with ‘H’ brackets at

Pagina 11

4. Install rear crossbar. The rear crossbar is the rectangular extrusion with a ribbed bottom and square bolt holes in each end and ‘T’ brackets at

Pagina 12

5. Assemble legs Insert a 3/8”-16 x 1-1/2” hex head bolt into the center channel leg and loosely secure with 3/8” split lock washer and 3/8-16 nut

Pagina 13

6. Install legs Turn the rack over so the round tubes are on the bottom. Place the legs so the ribbed portion faces inwards. Use (2) 3/8”-16 x 2

Pagina 14

7. Adjust leg span to fit truck bed Some truck beds vary in width in the front and rear of the bed. Performing the following will help in a quicke

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